Optics manufacturing technology for automotive lighting applications

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SabriScan Oy a leading solution provider with over 15 years of experience in manufacturing precision engineering parts for various applications. Over these years they have developed ingenious “SabriScan Method®” (patent pending) to manufacture reflective optic inserts that are used in plastic injection molds to produce automotive lighting parts, such as, micro-optics, lenses, light guides, reflectors, bezels, fresnel etc.

In “SabriScan Method®”, there little/no need to polish the reflective optics inserts after manufacturing. This will preserve the shape of the optics as designed thus resulting in excellent light values. SabriScan optic inserts are highly appreciated by Global Automotive lighting OEMs. This manufacturing process involves state of the art machines and ingeniously developed manufacturing process. These equipment are specially developed for SabriScan. SabriScan also participate to test the latest innovations for partners. The manufacturing process revolves around the clever implementations of metal cutting fundamentals for practical application.

SabriScan creates Competitive Advantages for their clients by quick response and short turnaround time in manufacturing of the optics inserts. These have created new business opportunities for SabriScan clients.

SabriScan manufactures these inserts by order and these inserts are widely used for new molds as well as for renovation and maintenance of the old molds as SabriScan manages manufacturing optics inserts as separate business.

Below are specification of the optics inserts that SabriScan manufactures:

• Inset Material –  as per client specifications or high quality tool steel/special metal.
• Type of optics –  pillow optics, cylindrical optics, micro optics, reflector optics, LPP reflector optics, fresnel and prism optics. Freeform optics.

SabriScan Global Network has over 100 000 hours/annum of optics manufacturing capacity. These manufacturing capabilities helped SabriScan to be one of the leading lighting parts mold maker and supplier for global Automotive Lights OEM’s. SabriScan achieved “Significant Supplier” status at leading global Automotive Lights OEM. SabriScan manufacture and supply Injection Moulds for light parts, such as, lenses, light guides, reflectors, bezels, housings and 2K/3K molds.